Skip to content

Printable warning labels

For warning labels, use Avery® 5163 or a compatible sheet: 2″ × 4″ labels, 10 per US Letter sheet. 2″ × 4″ readable caution labels for boxes and equipment. The designer below is pre-filled with a framed design; edit it or paste a list, then download a PDF that prints at 100 %.

Updated · measurements from the gLabels template database

Label sheet Avery 5163 · 2″ × 4″ · 10 per sheet
FRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with careFRAGILEHandle with care
Avery 5163: 2″ × 4″ labels, 10 per US Letter sheet, drawn to scale. Click a label to start printing there and skip labels you already used.
What to print

Text auto-fits at 27.5 pt.

Print at 100% / Actual size, not “Fit to page”. Paper: US Letter (8.5 × 11 in).

Blank template PDF
Font, style, colours, start position and printer offset

Print the alignment test sheet on plain paper, hold it over a label sheet, and nudge: positive moves everything right / down.

Pro, one payment, no subscription:

  • Unlimited mail merge rows and sheets
  • Open .xlsx files directly
  • QR codes and Code 128 barcodes
  • Serial numbering
  • Your logo or image on every label
  • Saved designs
  • Saved printer calibration
  • No credit line

The best sheet for warning labels

Simple caution labels for boxes, equipment and home use: fragile, hot, do not unplug, keep out of reach. Avery 5163 puts 10 labels on one US Letter sheet in 2 columns and 5 rows, which is why it is the default for warning labels here.

Each label is 4″ (101.6 mm) wide and 2″ (50.8 mm) tall, with a 1/2″ (12.7 mm) top margin and a 0.162″ (4.1 mm) side margin on the sheet. The longest line of the preset, “Handle with care”, has 16 characters; at 10 pt one label holds about 10 lines of 54 characters, at 8 pt about 13 lines of 67.

Compared with 5163: Avery 5160 has 33 % of the label area and 30 instead of 10 labels per sheet and Avery 5164 has 1.7× the label area and 6 instead of 10 labels per sheet. Pick the larger labels when your labels need bigger type, the smaller ones when you print many.

Recommended sheets for warning labels

Label sheets that fit warning labels, best first
SheetLabel sizePer sheetWhy it fits
Avery 51632″ × 4″102″ × 4″ readable caution labels for boxes and equipment.
Avery 51601″ × 2 5/8″301″ × 2 5/8″ for small devices and cables.
Avery 51643 1/3″ × 4″63 1/3″ × 4″ large warnings for doors and big boxes.

Wording ideas for warning labels

Sample text you can paste into the designer; keep each line short enough for a 2″ × 4″ label.

  • FRAGILE – handle with care
  • Do not unplug
  • Hot surface
  • Keep out of reach of children
  • This side up

Tips for printing warning labels

  • Home-printed labels are fine for everyday caution notes, but regulated hazard labels (chemicals, shipping dangerous goods) must follow official formats.
  • Bold capitals and a red frame are recognised from a distance.
  • Put “This side up” labels on at least two sides of a box.
  • Laminate warning labels in workshops where they get dirty.

How many sheets for your labels

One label each. For 30 labels on Avery 5163 you need 3 sheets, with no label left over.

LabelsLabelsAvery 5163 (10/sheet)Avery 5160 (30/sheet)Avery 5164 (6/sheet)
10 labels101 sheet1 sheet2 sheets
30 labels303 sheets1 sheet5 sheets
100 labels10010 sheets4 sheets17 sheets

Sheets, sizes and guides for warning labels

Frequently asked questions

What size are warning labels?

LabelGrid's default for warning labels is 2″ × 4″ (Avery 5163, 10 per sheet). Other sheets that fit: Avery 5160 at 1″ × 2 5/8″ and Avery 5164 at 3 1/3″ × 4″.

How many warning labels fit on one sheet?

10 on Avery 5163, 30 on Avery 5160 and 6 on Avery 5164. For 100 labels at 1 label each you need 10 sheets of Avery 5163.

Can every label on the sheet be different?

Yes. The preset repeats one design on every label, which suits warning labels. For different text on each label, switch to merge mode and paste one row per label; the free version prints one full sheet per list.

Why do my warning labels print out of line?

Check the print dialog first: “fit to page” or any scale other than 100 % shrinks the sheet, and the labels drift. Choose “Actual size” or 100 % scale, the right paper (US Letter) and no “fit to page”. If every label is off by the same amount, use the printer offset in the designer to nudge the whole sheet.

Related label ideas

Founder price

LabelGrid Pro opens soon

$19 one-time Pro: unlimited merge rows (free tier is one sheet), XLSX import, barcodes/QR and serial numbering, images on labels, saved designs and printer calibration, no corner credit. Reserve the founder price: 30% off $19 one-time when Pro opens. No payment is taken now. Everything on the free plan keeps working today.

We'll e-mail you once when Pro opens, with your founder price. No account, no newsletter. See the privacy policy.